Wear-resistant ceramic lined concrete pump fittings Extend the Service Life of Your Construction Machinery with Alumina Ceramic Lined Concrete Pump Pipeline

​Product Description

Global engineering contractors spend an extra $3.7 billion in maintenance costs each year due to pump pipe wear, and 60% of equipment downtime accidents are caused by pipe ruptures. When traditional manganese steel materials cannot break through the wear bottleneck, China's innovative materials have provided a better solution - alumina ceramic lined pump pipes are redefining the wear resistance standards of concrete pumping equipment.

In the current fierce competition in the construction industry, the efficiency and durability of construction machinery have a significant impact on project progress and cost. As a professional manufacturer of alumina ceramics, we focus on providing high-quality wear-resistant ceramic lined concrete pump pipe fittings for construction machinery, helping customers improve equipment performance and reduce operating costs.

Our wear-resistant ceramic-lined concrete pump pipe fittings are made of advanced alumina ceramic materials. Alumina ceramics are known for their excellent hardness, second only to diamonds. This allows our pump pipe fittings to resist strong friction and erosion during concrete delivery and have excellent wear resistance. Compared with traditional concrete pump pipes, the service life of our ceramic-lined pump pipes can be extended by more than 5 times, reducing the frequency of equipment maintenance and component replacement, saving customers a lot of time and money.

Product Features

Super wear resistance: The high-purity alumina ceramic lining is used, and its hardness is second only to diamond. It can effectively resist wear during concrete transportation and extend its service life.

Corrosion resistance: Ceramic materials have excellent chemical stability, can resist corrosion from most acids, alkalis, and salt solutions, and are suitable for various complex working conditions.

Impact resistance: The unique ceramic toughening formula makes the product have strong impact resistance and can withstand high-intensity impacts.

Lightweight design: The density of the ceramic lining is only half of that of steel, which reduces the weight of the entire pump pipe, facilitates installation and transportation, and reduces the load requirements for the equipment.

Smooth inner wall: The ceramic lining has a smooth surface and a low friction coefficient, which can effectively reduce the resistance of concrete transportation, improve pumping efficiency, and reduce energy consumption.

Safe and reliable: The outer seamless carbon steel pipe provides strong support and protection to ensure that the ceramic lining is stable and reliable during high-pressure transportation, and prevents problems such as ceramic shedding.

Ceramic technical parameters(ZTA ceramics)

Product advantages and parameters compared with ordinary pump tubes

​Application Scope
Construction Engineering: Widely used in concrete pumping systems of large-scale construction projects such as high-rise buildings, bridges, tunnels, etc., effectively improving construction efficiency and reducing equipment maintenance costs.
Infrastructure Construction: In the construction of infrastructure such as roads, railways, and water conservancy, it provides reliable pipeline support for concrete transportation to ensure the smooth progress of the project.
Industrial Field: Applicable to material conveying systems in power plants, metallurgy, mining, and other industries, which can withstand high wear and high corrosion working environments and extend the service life of equipment.

Production process
Ceramic lining manufacturing: Using high-quality alumina powder as raw material, after strict batching, molding, sintering and other process flow, to ensure that the ceramic lining has high density, high strength and high wear resistance.
Inner lining bonding and fixing: Using special adhesives and welding technology, the ceramic lining is firmly bonded and fixed to the inner wall of the seamless carbon steel pipe to form a tight composite structure to prevent the ceramic from falling off.
Quality inspection: Each product undergoes strict quality inspection, including hardness test, compressive strength test, wear resistance test, etc., to ensure that the product quality meets the standards

Equipment compatibility​
Compatible with global mainstream pump truck brands: Schwing, Putzmeister, Sany Heavy Industry, Zoomlion, etc.
Provide full-specification products: DN50-DN300 pipe diameter, straight pipe / 90° elbow pipe / 45° elbow pipe/reducer pipe / hinged pipe

FAQ

Q: Can the thickness of the ceramic lining be customized?
A: Yes, we can customize the thickness of the ceramic lining according to the specific needs of customers and different working conditions to meet various complex conveying requirements.

Q: What is the bonding strength between the ceramic lining and the pump tube? Will it fall off?
A: The bonding strength between the ceramic lining and the pump tube is very high. We use arc-shaped ceramic interlocking technology and special bonding technology, and after high-temperature curing treatment, it forms a solid whole. The ceramic lining will not fall off

Q: Will the use of ceramic-lined pump pipes affect the workability of concrete?
A: No. The smooth surface of the ceramic lining helps to improve the fluidity of concrete and make the concrete flow more smoothly in the pump pipe. It will not affect the workability of concrete, but will improve the pumping efficiency.

Q: Will the performance of ceramic-lined pump pipes deteriorate in low temperature environments?
A: Our ceramic lined pump pipes have undergone rigorous low temperature performance testing and can maintain good performance in low temperature environments. Alumina ceramic materials have excellent low temperature resistance, and even in cold winter construction, there will be no brittleness, cracking and other problems.

Q: Although ceramic-lined pump pipes have a long service life, the initial investment cost is high. How to measure their cost performance?
A: From the perspective of long-term use cost, ceramic-lined pump pipes have a very high cost performance. Although their initial investment cost is relatively high, due to their long service life and low replacement frequency, maintenance costs are greatly reduced. At the same time, it can improve pumping efficiency, reduce pump energy consumption, and further reduce operating costs. Taking all factors into consideration, the total cost of ceramic-lined pump pipes over the entire service life is much lower than that of ordinary pump pipes.

Recruiting agents

Q: Do we provide exclusive operating rights to global agents? How do we protect the interests of agents?
A: In cooperation with global agents, we will grant exclusive operating rights within a certain region based on market conditions and the strength of the agents to protect the market interests of the agents in the region and avoid vicious competition. At the same time, we will also use strict market control measures to prevent cross-regional sales and price chaos, maintain market order, and protect the interests of agents. In addition, we will also work with agents to develop market expansion plans based on market development conditions, provide necessary resource support, and help agents continuously increase their market share and profitability.

In the global construction market, our wear-resistant ceramic-lined concrete pump pipe fittings have been widely recognized and trusted by many customers. Whether it is a large infrastructure project or high-rise building construction, our products have performed well and become the preferred pump pipe parts for many construction companies. With high-quality products and excellent services, we are committed to expanding our business globally and bringing efficient and durable wear-resistant ceramic-lined concrete pump pipe fittings to more construction machinery users.

If you are looking for ways to improve the efficiency and durability of your construction machinery concrete pump, then our wear-resistant ceramic lined concrete pump pipe fittings are undoubtedly your best choice. We look forward to working with you to contribute to the development of the global construction industry!

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